Condensate ceilings are welded with the most advanced welding technology available. This one has finished the welding process and is now awaiting final inspection. (Mike South)
Monolithic’s Condensate Ceilings: Effective, Practical, Durable
About 25 years ago
“That’s when we first started building condensate ceilings,” said David B. South, president of Monolithic. "Companies that designed huge water tanks with offices or equipment sheds built under the tanks were our customers.
“Those companies were contracted by a number of cities across the country that wanted that kind of water storage facility. It was a way of using the land, the pad site and some of the construction materials for more than one purpose.
“But there was a problem,” David continued. "Condensation would form on the outside of the tank and drip down to the structure beneath it. Well, that was unacceptable.
“So Monolithic designed what I think of as a water tank diaper. Actually, it’s a condensate ceiling that’s installed under the water tank. It collects the water coming off the tank, prevents it from dripping onto the office or shed, and gets rid of it through drain pipes.”
A super ceiling
Monolithic makes condensate ceilings of PVC-coated nylon or polyester fabric, available in several weights and a rainbow of colors.
We cut a condensate ceiling to an exact size and attach it under the tank with special hooks. You can’t see it because it’s covered by a metal skirt over the tank’s legs.
David said, "Two things make the manufacture of these special fabric structures possible: Bruco, our Airform factory and the cutting-edge technology in it. In 2001, we installed a very impressive, new machine. It is an automated, laser guided, 200-foot long welder, that can heat and seal fabric pieces with microwave.
“We have one of the largest machines of this type anywhere, allowing us to build super-big, fabric structures – including condensate ceilings.
If you’re interested in a new condensate ceiling or you need a replacement, please contact us: [email protected] or (972) 483-7423.
The edges are welded over for strength, and in this particular ceiling brass grommets were installed. (Mike South)
The drain is located at the center of the ceiling. Monolithic makes these special bulk head adapters to not only connet the drain pipe, but support it as well. (Mike South)
No sewing here! Our seams are completely water tight and stronger than any sewn seam can ever be. (Mike South)
There are many material and color options. Contact Monolithic for more details on colors, coatings, fire ratings and warranties. (Mike South)
High quality RF welders are used in the production of these ceilings. Monolithic has a welding table that is 230’ long and maintains two welders that can travel the length of the table.
Each weld is tested using ASTM standards, and a strict QC program is followed to ensure product success.
All of our membranes are wrapped in similar material for shipping. These shipping wraps keep the membranes safe from abrasions and tears while shipping to the site. (Mike South)